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The concept of integrating press floor operations with a printing platform for higher throughput has always been a AQUAFLEX design focus. In fact, the world's first practical slide-out quick-change system was introduced on an Aquaflex press. AQUAFLEX continues to lead the industry in the productivity race with the ICT® (Instant Change Technology*) workflow. Only the AQUAFLEX ICT system enables complete cleanups and job tooling (assembly) to be completed off-press, effectively freeing the press for more printing hours, every shift of every day. When compared to standard printing systems, the ICT system delivers 40% to 60% greater daily throughput producing more saleable product everyday. It's like adding a second press for free!

The next time you hear the words quick change, consider everything that is involved in a changeover. You need a system that delivers consistent changeover times, day after day (not just at orchestrated trade-show demos). Then, be sure to add the time the press is sitting idle during the cleanup cycle. You will discover that most "quick changes" actually take hours to go from run time to run time. The ICT system effectively shortens that total time to just minutes. In fact, the ICT system delivers the shortest repeatable run-to-run time in the industry. That's the AQUAFLEX difference.

 

The key to the ICT system
The Key to the ICT system

The key to the ICT workflow is our patented cassette system. The anilox roll, ink pan and doctor blade are enclosed in an easily removable cassette, enabling off-press cleanup and make-ready. The press includes an automatic plate-cleaning feature that eliminates ink accumulation on the plate while the press is stopped. In addition, an auxiliary motor keeps the anilox rotating to prevent ink from drying on the anilox. A single pressman can remove an ICT cassette and install a new cassette without tools in just a few minutes.

 

Quick change side loading die stations
Quick change side loading die stations

The InstaPrep comes with two ergonomic ICT side-loading die stations. Anvils and dies are enclosed in cassettes that slide out for quick and easy changeovers. No tools are required and there is no bearing plate to remove. Change from top to bottom die cutting by reversing the cassette order. A vertical sheeting station is available for conventional sheeting or cross-perforation.

 

Fast and accurate registration
Fast and accurate registration

Minimize substrate waste by setting accurate registration in seconds. A special gauging tool precisely positions the plate cylinder shaft. The locking system self-adjusts and automatically compensates for cylinder diameter and web thickness. A pre-register chart helps you pre-set (off press) the print head to within one tooth of accurate registration. Correct inking pressures are set while the press is stopped, reducing substrate waste during make-ready.

 
     
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